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Production and Quality Assurance

Quality assurance is one of the most important parts of the manufacturing process. It is the part that comes to the end of production where the final product is checked for defects and errors before it is sold to customers. This is important because it not only reduces errors in production, but also prevents humans from using items that can be potentially dangerous.

For much of industrial history, inspection work was done by humans, but now companies can use advanced technological systems to improve their quality control. Industries that are involved in the production of end products like appliances, pharmaceuticals, consumer goods, beverages and food, etc. can greatly benefit from visual inspection systems as they offer cost reduction and increased accuracy and reliability along with excellent mechanical stability.

How do visual inspection systems work?

Visual inspection systems use digital sensors that are protected inside cameras. These cameras use optical sensors to take images that are then processed by computers to measure specific features for decision making. They use the applications of artificial intelligence to make accurate and faster comparisons between correct stereotypes and real products.

Components of Visual Inspection Systems:

  1. Lights – Lights help highlight a feature so cameras can clearly capture it.
  2. Lenses: The lenses present the images to the sensors, which are actually machine vision cameras and are intended to transform light into images in digital form.
  3. Vision Process: They work on certain algorithms that analyze the images and extract all possible information about the defects and errors observed in the image.

Benefits of visual inspection systems

  • Once visual inspection systems have been programmed and tuned to the manufacturing process, they can perform a large number of production checks in a very short period of time compared to human inspection.
  • In human inspection systems, there is always a significant possibility of errors and no matter how experienced and focused the employees are, these errors can never be reduced to a negligible level. Human capabilities have limitations that visual inspection systems do not. And this is how they largely eliminate the chances of inspection error and provide higher product quality.
  • Another benefit of visual inspections is that, should the production method change, these systems are also very easily adjusted.
  • They also improve production efficiency. They can catch bugs at a faster rate. Analysis of these observed defects can be done quickly and any necessary corrections can be made immediately.
  • Unlike humans, these systems can run nonstop for twenty-four hours with unparalleled diligence. They can also be operated and programmed from a remote location.

Bottom line

By adopting the visual inspection system in the production process, companies can increase the production and also avoid the waste generated by faulty and faulty products. This will save not only the company’s income, but also ensure complete customer satisfaction.

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